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Malting Industries

Visual grain inspection plays a crucial role in the malting barley industry, ensuring the highest quality grains for brewing and distilling. By automating this process with AI, manufacturers can reduce human error, improve output, and maintain superior quality standards with minimal labor investment.

Models available for

Malting Barley
Malt
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Kernel size

Using high-resolution imaging and AI analysis, visual grain inspection examines each kernel individually. Consistent size and shape are essential for uniform germination, a critical factor in malting. By measuring each kernel’s dimensions separately, the instrument generates information beneficial for the steeping process leading to a more predictable and efficient malting process, reducing variations that could impact malt quality.

By using the Cgrain Value Sorter you can sort out kernels with a specific dimension to use for germination tests.

Detecting Impurities & Defects

Foreign materials, broken kernels, skin damage, sprout damage, mold and fusarium can compromise malt quality. AI-powered visual inspection identifies these impurities, ensuring only high-quality grains are selected. Our automated instrument minimizes human error through integrations with LIMS systems and an objective analysis to ensure a consistent analysis. By removing defective grains early on, the production prevents contamination and helps maintain consistency in malting batches.  

Enhancing consistency

Automating visual inspection reduces the time and labor required for grain inspection while maintaining accuracy. Our solutions allow for the inspection of both raw malting barley and malt, ensuring quality control at multiple stages. By assessing kernels, impurity levels, and grain consistency throughout the process, malteries can optimize steeping, germination, and kilning. AI-powered analysis delivers reliable evaluations and helps grain processors meet industry standards with ease. This efficiency translates into cost savings and greater consistency in malt production.

Our Technology

Our patented mirror design and high-resolution imaging technology can detect all defects and impurities visible to the human eye, making it a powerful substitute for manual grain grading. Each kernel is captured in a detailed image and analyzed using advanced ANN models, developed by image analysis experts in collaboration with grain specialists. 

The analyse provide comprehensive physical data, including width, length, volume, and color of each kernel while also detecting impurities. At the same time it provides sieving data - all in a single run. Designed for all types of small grains, our durable and user-friendly instrument is a favorite among customers for its reliability, precision, and ease of operation.